Training

Proposed Training Courses

1. INTRODUCTION TO PUMP MAINTENANCE

Who should attend: Maintenance Engineers, technicians, supervisors, fitters and anyone interested in maximizing and increasing the reliability of pump performance.

Course objective: To provide information to improve the performance of pump, via proper maintenance and inspection techniques.

Key Contents: Basic Knowledge of Pumping Concept, Troubleshooting Techniques, Overhauling of Pump, and Precision Alignment using Laser System Method.

2. INTRODUCTION TO FAN MAINTENANCE

Who should attend: Maintenance Engineers, technicians, supervisors, fitters and anyone interested in maximizing and increasing reliability of fan performance.

Course objective: To provide information to improve the performance of fan, via proper maintenance and inspection techniques.

Key Contents: Basic Knowledge Fan Concept, Troubleshooting Techniques, Overhauling of Fan, Precision Alignment using Laser System Method, Laser Shaft Alignment, and Laser Belt alignment.

3. INTRODUCTION TO VIBRATION CONDITION MONITORING

Who should attend: Reliability Engineers, Maintenance technicians, supervisors and anyone interested in increasing the reliability of rotating equipment performance.

Course objective: To provide information and implement Predictive Maintenance to improve the performance of machineries which improves the reliability of rotating equipment.

Key Contents: Maintenance Strategy, Benefit of Predictive Maintenance, Basic Vibration, and Hands on Training.

4. INTRODUCTION TO BEARING TECHNOLOGY & MAINTENANCE

Who should attend: Maintenance Engineers, technicians, supervisors and anyone interested in maximizing rolling bearing and rotating equipment performance.

Course objective: To provide information to improve the performance of rolling element bearings, which improves the reliability of rotating equipment.

Key Contents: Basic Knowledge, Mounting and Dismounting, Basic Lubrication Knowledge, and Bearing Failure Causes and Analysis.

5. INTRODUCTION TO PRECISION ALIGNMENT METHOD

Who should attend: Reliability Engineers, Maintenance technicians, supervisors and anyone interested in increasing the reliability of rotating equipment performance.

Course objective: To provide information and support implementation of Condition Based Maintenance which will lead to improve the performance of machineries and reliability of rotating equipment.

Key Contents: Basic Knowledge, Different methods of Alignment, Pre-alignment checks and procedures, Precision Alignment using Laser System Method, and Practical training.

6. INTRODUCTION TO PRECISION BALANCING METHOD

Who should attend: Reliability Engineers, Maintenance technicians, supervisors and anyone interested in increasing the reliability of rotating equipment performance.

Course objective: To provide information and support implementation of Condition Based Maintenance which will lead to improve the performance of machineries and reliability of rotating equipment.

Key Contents: Basic Knowledge, Different methods of Balancing, Pre-balancing checks and procedures, Precision Balancing using Vibration equipment Method, and Practical training.

7. INTRODUCTION TO MAINTENANCE MANAGEMENT

Who should attend: Managers and Supervisors or Engineers in line for promotion from Maintenance, Reliability Facility and Planning Department should attend this course.

Course objective: To provide information on how and when to in-source, how to get TPM running, and how to ensure uptime while maximizing benefits from your CMMS.

Key Contents: Maintenance Strategies, Maintenance KPI’s, Root Cause Analysis, Maintenance Budget, Spare part Management, and CMMS – Computerized Maintenance Management System.

Example of Client Engagement

Kapar Energy Ventures Sdn Bhd ( TNB Generation), Kapar
Predictive Maintenance Training

Scope of Work

Introduction to Maintenance Philosophy

Amplitude

Hands on training with demo kit

Introduction to Bearing

Introduction to Vibration

Measuring Vibration and Database setup

Time synchronous averaging

Introduction to Lubrication

Positioning / Naming

Enveloping

Other Predictive Maintenance Techniques

Introduction to Precision Alignment